ersa digital 2000 service manual

ersa digital 2000 service manual

Soldering iron connecting cable 14. Power cord 16. Power plug Five independent tool settings can be made and saved by means of a simple menu guide. The DIGITAL 2000 A can be operated with various soldering tools. Besides the universal soldering irons, Power tool and Tech tool, the fine-pitch soldering iron Micro tool and the Chip tool can be connected to the station for processing SMCs. The optionally connectable X-tool desoldering iron rounds off our range of tools. The soldering station can be used for simple temperature measurements when a temperature sensor is connected as tool (Pr5). Equipment features: Antistatic design Potential equalisation Full-wave control 24 V small voltage for soldering irons VDE-GS, CE, VDE-EMC marks of conformity 1.2 Soldering and Desoldering Tools Tech tool The Tech tool is a heavy-duty, universally applicable tool for performing most soldering tasks. Its applications range from especially fine-pitch soldering (SMD technology) to soldering with major heat requirements (cables, connectors, switches, etc.). The soldering tips can be exchanged even when hot, without the assistance of other tools. Micro tool This soldering tool is designed primarily for SMT components. Chip tool The Chip tool is designed for desoldering SMT components. ERSA provides an extensive range of tips for this tool, for desoldering all current components from 0201 to PLCC 84. Power tool The Power tool is an extremely sturdy soldering iron with high thermal output. X-tool The X-tool is a heavy-duty tool for the conventional desoldering of components. By simply exchanging the desoldering tips, you can quickly adapt the X-tool to any desoldering task. Important: The soldering tip is heated up to 450 C (842 F). Remove any combustible objects, fluids and gasses from the operating area of the soldering iron. Do not allow the soldering tip to come into contact with the skin or sensitive material. Do not knock off tin.http://ammarcomplex.com/fckimages/duracell-battery-charger-cef22-manual.xml

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Before using the soldering iron, check whether the soldering tip is correctly mounted (Tech tool: tighten knurled nut. Power tool: hook in spring. Micro tool and Chip tool: insert tips up to stop). Before soldering, wipe the tip on the moist sponge. Do not wipe the tip after soldering. Wipe the soldering tip only on a moist sponge otherwise the tip will quickly become unusable. Never use the soldering iron without a tip. Only when using the desoldering Pincette: Set force limiter, so that the arms do not bend when gripping the component. Excessive bending can damage the heating element. Procedure for commissioning: Check whether the mains voltage matches the value specified on the nameplate. Set mains switch to 0. Insert mains lead in the mains connection socket at the back of the device. Moisten sponge well and place in the sponge container. Connect soldering tool to the supply unit and place in holder. Insert mains plug in the socket. Switch on device (set mains switch to I). The soldering station is now ready for operation. After the display test has been run through (all display elements briefly light up simultaneously), the actual temperature of the soldering tip is displayed. Soldering times should be as short as possible, but the soldering joint must be sufficiently and uniformly warmed in order to ensure a good soldering connection. Before soldering, lightly wipe the soldering tip on the damp sponge so that it again has a metallic shine. This helps keep the soldering joint from being contaminated by oxidized solder or burnt flux. Heat the soldering joint by bringing it in equal contact with the pad and component connection. Add solder wire (e.g. ERSA Sn95,5Ag3,8Cu0,7 solder wire with flux core according to EN 29454). Repeat soldering procedure. From time to time, wipe the soldering tip on the damp sponge. Dirty soldering tips lengthen soldering times. Do not wipe off the soldering tip after the last soldering operation.http://consade.com/userfiles/duracell-battery-charger-cef15nc-manual.xml

The residual solder protects the soldering tip from oxidation. Take the Chip tool from the soldering iron holder. Before soldering, lightly wipe the desoldering inserts on the damp sponge so that they again have a metallic shine. This will prevent oxidized solder or burnt flux residue from contaminating the soldering joint. Lightly wet with new solder in order to achieve a good heat transfer between the desoldering inserts and the component pins. Note: In order to prevent the desoldering inserts from becoming passive after the cleaning process, they must be wetted by immediate desoldering or by again tin-coating them with solder wire. Passive desoldering inserts result in longer desoldering times. Place the open desoldering Chip tool on the component to be desoldered and close them slightly in order to establish sufficient thermal contact with the soldering joints. After melting the solder, remove the component from the printed-circuit board and place it on a heat-resistant pad. Caution: In the case of components bonded with adhesive, do not forcefully twist them as this could damage the ceramic heater. Apply heat to the component until the adhesive is softened and the component can easily be removed. Replace the Chip tool in the soldering iron holder when not in use. The desoldering inserts must always be tincoated. By calling up a program, you can quickly convert the station to another soldering tool or adapt the station to different soldering tasks. The individual tools are specifically linked to the respective programs according to Table 1. The station automatically recognizes when a particular tool is connected and shifts to the program with the settings stored for that tool. The settings then take effect immediately. No temperatures or parameters therefore need to be reset at the station. The program is only changed automatically when the tool is changed. Program 5 can only be called when the temperature sensor is connected.

As long as the temperature sensor is connected the programs 1-4 cannot be started. The factory settings apply as long as no setpoints or parameters are entered. Using the ERSA Tool Selector The ERSA Tool Selector allows four different soldering and desoldering tools to be used alternately at the DIGITAL 2000 A. When the Tool Selector is switched, the DIGITAL 2000 A recognizes the given tool and automatically shifts the program. These keys can also be used to select the requested program (Pr1 to Pr4) when there is no temperature sensor connected as a tool. The user can return to the actual value disp by pressing the ENTER key. The parameters of the set program are immediately loaded and active. All programs are set in the same way. Once the parameters have been entered for a program, the station can be quickly converted for different, frequently recurring soldering operations by simply changing the program. Elaborate changes of the individual parameters are not required. For setting a program, the latter must first be preset as described in section 5.1. All of the following setpoint and parameter changes now refer to this program. Settings are automatically saved and take effect immediately. After 8 seconds, the station switches automatically to the actual value isplay (temperature display) (Figure 3). You can jump back to the actual value display from any menu item by double-clicking (pressing twice) the ENTER key. The symbol for the given menu item flashes in the fourth position. If no input is made within 8 seconds, the station returns to the actual value display. Once you have carried out a parameter setting within the flow chart (see Figure 4), you can return to the actual value display by double-clicking (pressing twice) the ENTER key. The purpose of this function is to protect the soldering tip and to reduce energy consumption. In standby, the soldering tip temperature is lowered to 200 C (390 F). The standby time is set in minute increments.

The setting range is 0-60 min, with an input of 0 disabling the standby function. When the station enters standby mode, the display starts to flash. When an arbitrary key is pressed, the station returns to the normal mode. For soldering irons with SENSOTRONIC, cleaning the tip on the moist sponge can also enforce the switch over to normal mode. By wiping the soldering tip, the station recognizes an abrupt temperature reduction and switches back to normal mode. This function works best for certain soldering tips of all mass. Heavy mass tips will often not be sufficiently cooled during cleaning to reset the station into normal mode. You should switch off the standby function when working with small soldering spots. In such cases, the heat emission at the soldering tip may be too low for soldering to be registered. Restrictions of the standby function: The standby function is not restricted with the Tech tool, the X-Tool and the Power tool. On the other hand, the time characteristics of the Micro tool and the Chip tool do not allow reliable recognition of an operation. For this reason, with these two tools the soldering station always switches to standby mode after the standby time has passed Tip Offset Function (0) The temperature characteristics of the soldering tips vary depending on their masses and geometrical forms. The Tip Offset serves to adapt the temperature measurement to the given soldering tip or to the given thermocouple type of the temperature sensor. The soldering tips used are set in the form of numbers. Since the station automatically recognizes the connected solder-ing iron, the station can identify the complete combination of iron and tip on the basis of the selected number. In this way, temperature recording and control can be optimally adapted. All Tip Offset numbers, from 1 to the max. It is therefore also identified by the station as a Tech tool.

Since the control characteristics of the X-tool differs from those of the Tech tool, however, the control system must be adapted. This adaptation is made via the Tip Offset number (see Table 6). Important: If the station has been operated with an X-tool, the Tip Offset must be changed according to Table 6 before a Tech tool can be connected. The Tech tool can otherwise not be optimally controlled. For further information on using the X-tool, please consult the ERSA X-tool Operating Instructions (3BA ) Calibration Function (C) This function serves to calibrate the soldering tip temperature. It allows the display value to be adjusted to the actual tip temperature. Three settings (values 1-3) are possible with Power tool and Tech tool. Due to the different function mode of the remaining tools, these settings are not possible for those tools. For soldering operations with low heat requirements. E2: Stronger re-heating characteristics. For soldering operations with increased heat requirements. E3: maximum re-heating characteristics. The password can be entered in the form of a number between 0 and 999. The value 0 (display: 000) indicates that the password function is disabled. After a sequence of digits has been entered and confirmed by pressing the ENTER key, three dashes (- - -) are displayed. The station is password-protected as of this point in time. All settings can still be viewed. To disable the password function, the three dashes (- - -) are displayed again in the corresponding menu. The password must now be entered and confirmed with the ENTER key. If the password is correct, then the three zeros (000) are again displayed; the dashes remain displayed in the event of an error. The password is the same for all programs, e.g. it is independent of the preset program. If the user wants to change a parameter at a password protected station, the station must be unblocked by the password. If the password was not entered correctly, the parameter cannot be changed.

The check can be stopped and changed to the next parameter by the ENTER key. The input can be ended and changed to the next parameter with the ENTER key. The unblocking of the station still remains for 30 seconds after the last key activity so that for the following parameter changes the password does not have to be entered again. If no function key is pressed within 30 seconds, the unblocking expires and the password must be entered again at the next parameter set. Important: Operate all soldering tools only briefly without soldering tips. Tech tool The soldering tip can also be changed without a tool when hot. Remove the tip and place in holder or on a fireproof support. Then screw on new tip by appropriately turning the knurled nut clockwise. X-tool The desoldering tip can be changed by means of the tip holder attached to the tool holder. Power tool The soldering tip can also be replaced when hot by means of flat-nosed pliers. Attach new tip; when sliding on the tip make sure that the knob of the heating element lies in the slot of the tip (fig. 8). This positions the tip and prevents turning. Anchor spring hook in the tip hole again. The retaining pin on the adjusting collar set must engage with the heat sink on the Chip tool. Then fasten knurled nut 2. This counters knurled head screw 1 and thus prevents self-adjustment of the force-limitation device. To this end, first switch off the station. Now press the ENTER key. These components can be protected by an ESD-secure workplace. The soldering station can be easily integrated into such an environment. To calibrate the soldering station correctly, you must proceed as follows: First, enter the tip used on the tool (see chap Tip Offset Function (0)). The station will then be able to determine, control and display the correct tip temperature. If the Tip Offset is not correctly specified, the soldering can become prematurely unusable.

The calibration function (see chap Calibration Function (C)) brings the actual tip temperature into exact correspondence with the displayed temperature. When calibrating, you must proceed as follows: Enter the desired temperature setpoint (see chap Setpoint Function (8)). Set the Tip Offset of the tip used (see chap Tip Offset Function (0)). Determine the temperature of the soldering tip using a calibrated gauge (e.g. ERSA DTM 100). Compare the two display values. Provided that no operating mode has been chosen the actual temperature of the soldering tip or temperature sensor is displayed on the soldering station. The first digit s decimal point (fig. 15) indicates the operating status of the heating element. As long as this point shines, the heating element is triggered. No Tool Fig. 16 shows what the display looks like when there is no tool connected to the soldering station. Insufficient temperature The temperature measured by the temperature sensor is about cold junction temperature (approx. Note that a defective fuse may also indicate a deeper cause of error. Simply changing the fuse therefore generally does not suffice. Is the soldering iron correctly connected to the supply unit. If the soldering tip does not become hot after the above items have been checked, you can use an ohmmeter to check the heat resistance and the temperature sensor for conduction (Figure 18). Continuity check for Tech tool, Power tool und X-Tool heating element The continuity resistance between measuring points 1 and 6 should be between less than 6 Ohm (at cool soldering iron). In the event of interruption, the heating element is to be replaced (see left). Continuity check for Micro tool and Chip tool The continuity resistance between measuring points 1 and 6 should be between 8 Ohm (at low temperature) and 25 Ohm (at max. The result of a diagnosis is outputted as an error code. The string Err then appears as the first three characters of the display.

At the same time, the error code is displayed as the fourth character. The error codes are listed in Table 9. Error messages may also be confirmed with the control buttons. These errors are: The station permanently displays only the room temperature. In this case, there is a defect in the heating element or cable with thermocouple-controlled soldering irons (Power tool, Tech tool). The station permanently displays an actual temperature that is too high. This error can occur during operation of Chip tool. Allow the device to cool for a few minutes. Chipp tool - Changing the heating element Switch off the soldering station and carefully pull off the connecting sleeve in the direction of the arrow (1). Pull off the de-soldering insert as described under point 5.3 (2). Unscrew the tip receptacle with the slot key (3N472) counterclockwise (3) and remove in the direction of the arrow. Push the handle approximately 2 cm in the direction of the arrow (5). Lift the hook out of the bearing plate from behind (6) and remove in the direction of the arrow (7). Pull the heating element out of the plug contact (8) and remove diagonally in the direction of the arrow (9). Only replace heating elements (042100J) in pairs. Assemble in the reverse sequence. Note the install position of the leaf springs the short side is in the direction of the plug connection. To obtain good electrical and thermal conductivity, occasionally remove the soldering tip and clean the heating element shaft with a brass brush. Before you start to solder please remove the hose protection nozzle.Patch fitting for overpanel and sidelight To use this website, you must agree to our Privacy Policy, including cookie policy. Please find your personal contact here. This includes cookies that are necessary for the functionality of the site as well as third-party cookies that are only used for anonymous statistical purposes, for comfort settings or to display personalized content.

You can decide for yourself which categories you want to allow. Please note that, based on your settings, not all functionalities of the site may be available anymore. We track in exmaple the amount of visits or the duration of the visit of a specific site. Notice: An external connection to Youtube will be established, which will transfer your data to Youtube. You can find more information on this topic in our privacy policy.Notice: An external connection to Google will be established, which will transfer your data to Google. You can find more information on this topic in our privacy policy.In example it will be saved, if a customer already viewed a Google-Map so that the preview image with the privacy notice will be skipped next time. It is a robust, closed loop, 80-watt unit with a vast array of tips for all situations. Is an intelligent but simple microprocessor controlled soldering station. It is a robust, closed loop, 80-watt unit with a vast array of tips for all situations.Outstanding flexibility and multi-functionality sets this system apart from others. The ERSA DIGITAL 2000 A is fully antistatic. The station’s heating system can be adjusted to the corresponding application with the help of the integrated “Energy Function”. To increase user-friendliness, the soldering station also includes 4 programs. Each program can be configurated independently and differently with the above mentioned functions. The extremely large range of long-lasting ERSADUR soldering tips series 832 and 842 open up new perspectives in soldering. Netzschalter 2. Supply unit 10. Power switch 3. Bedienungstasten 11. Potentialausgleichsbuchse 3. Control buttons 11. Instructions (3BA00023-00).Er besteht aus: are complete.Instructions completely before commissioning.The desoldering inserts must always be tin- coated.Ziel a preset period of time. Tech tool, the X-Tool and the Power tool.

Hingegen erlaubt es das Zeitverhalten von Micro On the other hand, the time characteristics of the tool und Chip tool nicht, ein Arbeiten sicher zu. Als Passwort rized parameter changes. The angezeigt. Die beiden already mentioned in sections 5.3.4: Tip Offset Funktionen sind bereits in 5.3.4 Tip Offset Funk-. Tabelle 9: Fehlercodes der DIGITAL 2000 A Table 9: Error Codes of the DIGITAL 2000 A. Diagram of connector pin arrangement on connection socket. Replace heating elements in pairs. Einbaulage der Blattfeder kurze Seite oben. Installation position of leaf spring with short side up. Instructions (3BA00023-00). Description Order no. Stationen: Stations: Elektronikstation DIGITAL 2000 A, 0DIG 20 A 84 DIGITAL 2000 A electronic 0DIG 20 A 84 80 W, antistatisch, komplett mit station, 80 W, antistatic, compl.Registrieren Sie sich jetzt. The station is designed for the connection of the following soldering irons: Tech tool, Micro tool, Power tool, X-TOOL and for the desoldering tweezers CHIP tool The tools are automatically recognized when they are inserted into the station, and the control behavior of the station is thus adapted to this tool. The soldering tips or the desoldering inserts are always connected to the equipotential bonding socket with high impedance. To increase the ease of use, the station has 4 programs Each program can be configured freely and differently with the functions listed above. A fixed program is assigned to each connectable piston. When a piston is changed, the station automatically changes the program. This allows optimal use in conjunction with the Tool Selector. If only one piston is used, all programs for this piston can of course also be used. The temperature is controlled by a digital PID algorithm. This is optimized for very accurate and fast temperature control. Thanks to the extremely wide range of ERSADUR 0832 and 0842 series permanent soldering tips, the Power tool is above all a real all-rounder.

The 0DIG20A84 consists of an electronic station with power cable, a soldering iron ERSA Power tool with soldering tip and a storage stand with viscose and dry sponge made of metal wool.

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